If you’ve ever had a louver break on your plantation shutters, you’re not alone. It happens—maybe the kids were playing football in the house (even after you told them not to a thousand times), or an accidental bump caused a break. Whatever the reason, the good news is that fixing it yourself is easier than you think!
At Castleberry Shutters, we help customers replace their broken louvers quickly and efficiently. This guide will walk you through how to remove the damaged louver and install a new one with ease.
Prefer to see the process in action? Let Uncle Shutters walk you through it step by step! Watch our video tutorial to see exactly how to remove a broken louver and install a new one like a pro.
Step 1: Order a Replacement Louver
Before you begin the repair process, you’ll need a replacement louver. To get the right size and color match, follow these steps:
Remove the broken louver (we’ll show you how below)
- Measure the length and width of the louver
- Note the color, or better yet, send us the broken piece for an exact match
- Contact Castleberry Shutters to place an order. We have a minimum order of three louvers, so even if you only need one, you’ll get extras just in case
Step 2: Remove the Broken Louver
Now it’s time to get that damaged louver out of your shutter panel. Here’s how:
- Locate the Nylon Tenon and Staple: Each louver is held in place by a nylon tenon on both ends and a staple that connects it to the tilt bar
- Use Needle Nose Pliers: This is the only tool you’ll need! Simply grip the staple and pull it out to detach the louver from the tilt bar
- Slide Out the Louver: Once the staple is removed, the louver should slide right out. This is the piece you’ll send to us for a replacement
Step 3: Install the New Louver
When your replacement louvers arrive, installing them is just as simple:
- Insert the Nylon Tenon: The new louver comes with a spring-loaded nylon tenon on one side. Press the tenon into the hole in the shutter frame.
- Secure the Louver: Position the other end of the louver into place. Push the spring-loaded pin until it clicks into the opposite hole, securing the louver in place.
- Reattach the Tilt Bar: Line up the holes on the tilt bar with the louver. Insert a new staple (included in your package) through the tilt bar and into the louver.
- Press Firmly: Push the staple in place until it’s secure, ensuring your louver moves smoothly with the rest of the shutters.
Need Help? We’ve Got You Covered!
If you run into any trouble, don’t worry—just give us a call! We’ll walk you through the process to make sure your shutters are back in top shape in no time.
For more details and to order your replacement louvers, visit CastleberryShutters.com — home of the finest plantation shutters your money can buy.